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Question

wont start when warmed up


Sent to Car Experts September 05, 2006 10:53 a.m.

i have a 1996 chevy astro   4.3 engine. starts and drives fine until warmed completely. then it will die at stops, or hesitates on accel. to the point of dying. new fuel pump, filter. fuel pressure 50 lbs running (guage may be off a little) when engine quits pressure is the same for a few seconds then drops to 0. starting fluid will start it and it will keep running for three or four minutes while accelerating or longer if idling. before i received vehicle, the cat. conv. had been removed and a (test tube ) installed. would this cause this problem?     thanks rich

Optional Information:
1996 Chevrolet astro 4.3

Already Tried:
filter, pump test, no codes, starts on starting fluid and runs longer the starting fluid would allow.
Customer (name blocked for privacy)
Status: Closed   Value: $8   
Answer
September 05, 2006 11:41 a.m. (47 minutes and 12 seconds later)
REPLIED Check Mark

Hello Customer (name blocked for privacy), the main thing that seems to be a concern is the fuel pressure. Am I correct, you are saying that when the vehicle shuts off the fuel pressure is 50 psi for a moment and then it imediately falls to 0?
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Reply to BOBBY
Sent September 05, 2006 12:57 p.m. (1 hour and 16 minutes later)

that is correct. turn key on and not start i have 50 lbs pressure turn key off it drops almost immediately to 0.
Customer (name blocked for privacy)
Answer
September 05, 2006 12:59 p.m. (1 minute and 32 seconds later)
REPLIED Check Mark

This is kind of a transition year vehicle, can you tell me if you have a big round air filter on top of the engine, or is your air filter in a square type housing unser the hood?
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Reply to BOBBY
Sent September 05, 2006 1:03 p.m. (3 minutes and 44 seconds later)

filter housing is just behind radiator and is square
Customer (name blocked for privacy)
Reply
Sent September 05, 2006 1:07 p.m. (4 minutes and 7 seconds later)

the fuel line go into the manifold just behind the throttle body.   the injector conections are behind the fuel lines in the manifold
Customer (name blocked for privacy)
Answer
September 05, 2006 10:48 p.m. (9 hours and 40 minutes later)
REPLIED Check Mark

On your engine does it have a plug like on the picture c104.

Images available only to Customers.

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Reply to BOBBY
Sent September 06, 2006 9:07 a.m. (10 hours and 19 minutes later)

correct sorry about the delay your e-mail didnt come thru. and i shut down this site.

Edited by Customer (name blocked for privacy) on September 6 2006 at 9:11am
Customer (name blocked for privacy)
Answer
September 06, 2006 10:09 a.m. (1 hour and 2 minutes later)
REPLIED Check Mark

Okay, these engines have a problem with the injector poppet valve getting stuck causing the kind of problem you are having. You may also have a problem with the fuel pressure regulator. The injector assembly is under the intake manifold. You can usually have it cleaned by the dealer or anyone else with a top end cleaner. Most in tank cleaners will not fix it.
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Reply to BOBBY
Sent September 06, 2006 11:53 a.m. (1 hour and 43 minutes later)

is the pressure regulator under the manifold also?
Customer (name blocked for privacy)
Answer
September 06, 2006 12:55 p.m. (1 hour and 1 minute later)
REPLIED Check Mark

Yes, it is actually connected to the back of the injector poppet assembly. Do you still have your fuel pressure gauge?
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Reply to BOBBY
Sent September 06, 2006 3:40 p.m. (2 hours and 44 minutes later)

yes
Customer (name blocked for privacy)
Answer
September 06, 2006 4:02 p.m. (22 minutes and 39 seconds later)
REPLIED Check Mark

Before anything see if you can clamp off your fuel return line. If you cannot you will need to try unhook the line and plug it off. Hook up the gauge and see if you get your 50 psi of pressure. Then watch the gauge and see what happens. If the pressure still bleeds off then your regulator is not at fault. If it stays up then suspect the regulator. Let me know if you have any problems.
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Reply to BOBBY
Sent September 06, 2006 4:37 p.m. (34 minutes and 16 seconds later)

i pluged the return line, when pump quits running guage drop off 50% then slowly bleeds off completely. it did the same thing with return line hooked up. would a bad regulator cause it not to run even when the fuel pressure is still good?
Customer (name blocked for privacy)
Answer
September 06, 2006 4:40 p.m. (3 minutes and 5 seconds later)
REPLIED Check Mark

It doesn't sound like the regulator is the problem. If the pressure is still bleeding off even with the return plugged then it sounds like the injector poppet it sticking. I would recommend finding a shop that can do a proper injector cleaning. One that actuall hooks to the fuel line and completely cleans the system.
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Reply to BOBBY
Sent September 06, 2006 4:41 p.m. (1 minute and 31 seconds later)

i will have an injector cleaning kit tomorrow and will try it   thanks
Customer (name blocked for privacy)
Answer
September 06, 2006 4:43 p.m. (1 minute and 43 seconds later)
REPLIED Check Mark

Not a problem, let me know what happens.
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Reply to BOBBY
Sent September 07, 2006 10:14 a.m. (17 hours and 31 minutes later)

i run a can of injector fluid thru system. when i went back to fuel, it would not start. 1 shot of either and it fired up. it ran for about five minutes, then i goosed it and it died and wouldnt restart.   help
Customer (name blocked for privacy)
Answer
September 07, 2006 11:12 a.m. (58 minutes and 11 seconds later)
REPLIED Check Mark

Double check to see what your fuel pressure is reading now and let me know.
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Reply to BOBBY
Sent September 07, 2006 2:35 p.m. (3 hours and 22 minutes later)

fifty lbs. when running, after engine quits it drops to 20 then slowly goes to 0
Customer (name blocked for privacy)
Answer
September 07, 2006 4:01 p.m. (1 hour and 26 minutes later)
REPLIED Check Mark

How long ago was the fuel pump changed? Was it recently?
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Reply to BOBBY
Sent September 07, 2006 4:09 p.m. (7 minutes and 36 seconds later)

about a year ago maybe 25,000 miles on it

Edited by Customer (name blocked for privacy) on September 7 2006 at 4:10pm
Customer (name blocked for privacy)
Answer
September 07, 2006 6:16 p.m. (2 hours and 6 minutes later)
REPLIED Check Mark

With your fuel pressure tester is there anyway that you can hook it to just the pressure line, with the pressure line plugged before it goes into the injectors?
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Reply to BOBBY
Sent September 07, 2006 7:29 p.m. (1 hour and 12 minutes later)

i've shut down for the night. will try to tie into the filter in morning. thanks
Customer (name blocked for privacy)
Answer
September 08, 2006 12:02 a.m. (4 hours and 33 minutes later)
REPLIED Check Mark

Let me know what happens. Sorry this is taking so long. Hopefully we will find the culprit soon.
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Reply to BOBBY
Sent September 08, 2006 9:17 a.m. (9 hours and 14 minutes later)

same result goes to fifty, the relay quits and it drops to twenty then slowly goes to 0. i say slowly but it only takes about 30 seconds. i always have pressure when the engine quits. could a fuel pump put out pressure and no fuel?
Customer (name blocked for privacy)
Answer
September 08, 2006 9:22 a.m. (5 minutes and 8 seconds later)
ACCEPTED Check Mark

Yes, that is what it seems like is happening. Right now you should have just the fuel pump isolated in the system. After it builds pressure it should continue to hold it there. Also the pump can build pressure but have no volume. If you are hooked directly to the pump output line then I would say you need to drop the tank and check the pump. Pay close attention to the small rubber hose between the pump and main housing.
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Reply to BOBBY
Sent September 08, 2006 12:55 p.m. (3 hours and 32 minutes later)

the hose seem loose the wiring burned up replaced pump wiring screen pressure is 57 lbs when turned of it drops to 40 lbs and very slowly bleeds on off.   road tested vehicle and it is running fine. i sure do thank you for all your assistance.   rich
Customer (name blocked for privacy)
Answer
September 08, 2006 12:58 p.m. (3 minutes and 37 seconds later)

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