Here is a Technical Service Bulletin from Ford regaurding these engines.
TSB 04-20-8
10/18/04
CAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY
FORD:
2001-2005 Taurus, Escape
MERCURY:
2001-2005 Sable
ISSUE
Some vehicles equipped with the 3.0L 4V Duratec engine may exhibit a ticking noise from the left bank cylinder head, with the engine at normal operating temperature.
ACTION
To diagnose, with the engine running and warm, use a pry bar against the belt tensioner to increase and decrease tension on the water pump belt. If the noise changes, remove and reinstall the left bank intake camshaft caps. Refer to the following Service Procedure.
SERVICE PROCEDURE
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<>1.>
<>Remove the left bank valve cover. Refer to Workshop Manual Section 303-01B.
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<>2.>
<>Rotate the engine clockwise until the # 6 cam lobes are pointing up (valves are fully closed).
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<>3.>
<>Remove all intake camshaft caps.
>>>NOTE THE CAMSHAFT CAPS MUST BE COMPLETELY LIFTED OFF AND THEN SET BACK INTO POSITION. LOOSENING AND RE-TORQUEING CAP BOLTS IS NOT SUFFICIENT.
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<>4.>
<>Reinstall all camshaft caps and torque bolts in sequence shown in Figure 1, to 8 N.m (72 lb-in).
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<>5.>
<>
Reinstall the left bank valve cover.
Images available only to Customers.
>>>